10 Best Pilot Cutter Reviews And Buying Guide

Once you’ve tried a pilot cutter, you never go back. Best pilot cutter can make any work easier, especially when dealing with a lot of cutting. Best pilot cutter can be used by anyone including crafters, teachers, construction workers, or just about anyone who cuts. You will want to consider the size and shape of your best cutter when making a purchase.

Choosing the right pilot cutter can make all the difference. Whether you’re looking for a precise and effective carving tool or need to cut any materials, have a look through our range of cutters to find exactly what you’re looking for.

Here we review the best pilot cutter, so you can choose the right cutter for any kind of your work.

List of 10 Best pilot cutter: Tested by Experts

These are available in different sizes, shapes, and cutting capacities, which makes it a bit hard to figure out the best option. We suggest you consider the bottom key factors before investing in the pilot cutter to grab the best one.

1. 50Amp Non-Touch Pilot Air Plasma Cutter 110V / 220V Dual Voltage Inverter DC Digital Display IGBT Portable Cutting Machine

Features :

  • 🛡️ Non-Touch Pilot Arc Plasma Cutter★: Pilot Arc Technology Allows You To Cut Without Touching The Tip To The Metal.Efficiently Cuts Though Rough, Painted, And Rusty Surfaces. Portablet Plasma Cutter Has A Handle For Portability And Uses Non-hazardous Compressed Air To Cut Stainless Steel, Alloy Steel, Mild Steel, Copper, And Torch Efficiently Cuts Though Rough, Painted, And Rusty Surfaces And Produces Minimal Slag; Better Cutting Quality And Longer Consumable Life
  • 🛡️50 Amp OUTPUT ★: Up To 50A Output Current Can Cut Up To 31/64 Inch (13.0mm) Plate. Equipped With Digital Display And Alarm LED, Read The Output Welding Current
  • 🛡️ PACKAGE INCLUDES★: Power Supply, Plasma Cutting Torch, Ground Clamp,Converter Power Cord, Pre-installed NPT 1/4” Industry Type D Plug And Air Filter Regulator, Consumables, Instruction Manual, Etc.(As Picture)( Stainless Steel,Gas Tube, Hoop,Plasma Tips Nozzle Extended, Electrode- Extended,Shroud Ceramic Cup ,Gas Ring)
  • 🛡️Plasma Cutter Can Be Plugged Into 120V / 230V Dual Voltage Using(Automatic Fitting)

Additional Info :

Color Blue

2. Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage Plasma Cutting Machine Clean Cut(BTC500DP 110/220)

Features :

  • 【Pilot Arc Function】This plasma cutter has the pilot arc function. It is a high frequency non-touch arc starting mode. The torch head does not need to touch the metal plate. It can greatly extend the working life of consumables, and increase the cutting thickness; plasma cutter with this function can cut steel plates with rust and paint on the surface.
  • 【Dual-Voltage 110/220V】Automatic dual-voltage 110/220V. The user only needs to connect the matching power plug to the 110V or 220V power source, and the machine will automatically identify the voltage. The 110/220V voltage indicator on the front panel of the machine will clearly indicate the input voltage.
  • 【Air Pressure & Air Compressor】The regulator and gauge are installed in front of the panel,you can read the air pressure value through the air gauge. We recommend air pressure value be in the range of 40-70 PSI. You can also adjust the air pressure through the regulator. The air filter has been installed on the rear of machine with a quick air connector, and the user can use it after connecting with the air compressor. Recommended air compressor 45L/min.
  • 【Post Time Function】With post time function, the adjustment range is 2-15 seconds. This function can be adjusted by yourself extend or shorten the cooling time of the torch head, effectively provide cooling, and extend the working life of consumables. Users can adjust the cooling time required to fully cool the torch head. In generally, we recommend a cooling time of 4-8 seconds, if the Plasma cutter worked too long please cool it for 10-12 seconds.
  • 【Cutting Thickness】The machine is equipped with a current display. You can choose the current to match the air pressure through the cutting chart which mention in manual, expediently and efficiently. Current display at 110V is 10-35A, Under 220V current display is 10-50A, the maximum cutting thickness is recommended to be 12mm @ 35A 110V, 60PSI; 16mm@50A 220V 70 PSI.

3. Klein Tools 31874 Replacement Hole Cutter Pilot Bit

Features :

  • Cuts quick, precise holes in stainless steel, mild steel, iron, copper and brass sheet up to 3/16-Inch (5 mm) thick
  • Split point pilot drill bit prevents bit walking
  • Integrated flange prevents the operator from drilling beyond the sheet metal
  • For use with Klein carbide hole cutter products

Additional Info :

Color Black
Item Dimensions
Height 4
Width 4
Length 6
Weight 0.05

4. Greenlee 645-001 ¼ Inches x 2-1/2 Inch Pilot Drill used with Sizes 5/8-Inch Diameter Through 2-1/4 Inches Diameter Hole Cutters

Features :

  • Cuts stainless steel quickly and easily
  • Quick change arbor allows you to change cutter heads with a simple push and a turn
  • Use the same arbor for different size cutting heads
  • Flange stop prevents over-drilling
  • Replaceable, cobalt-steel pilot drill with split-point tip to prevent walking.Item dimensions are ¼ Inches diameter x 2-1/2 Inches overall length

Additional Info :

Item Dimensions
Height 0.7
Width 1.8
Length 5.8
Weight 0.1

5. Pilot Arc Plasma Cutter,120/240V Dual Voltage Non Touch Plasma Cutting Machine, Max Cutting Thickness 14mm, Clean Cutting Thickness 10mm in 65PSI

Features :

  • Pilot Arc Function,Plasma cutter pilot arc 50Amps with pilot arc function,Very easy to cut Rust/Dust/painted metal. It is made of high quality electronic power components, This machine adopt latest IGBT Advanced inverter soft switch technology, Nice cutting surface at 12mm thick, Machine come with high quality consumables
  • Pilot arc Plasma Cutting machine 60% Duty cycle in 50Amps, 100% duty cycle in 40Amps under 240v, 18mm max cutting thickness, 12mm quality cutting thickness in 240v@60PSI 50A; Under 120V, it is 35Amps. Quality cutting thickness is 12mm, Severance cutting thickness 12mm in 120V@60PSI 35Amps
  • Machine with current display, Also with air post time adjust function, the adjustment range is 2-15 seconds ,this function allow user adjust the time for post air to cool torch head effectively provide cooling, and extend the working life of consumables
  • Accessories come with machine, 4M Pilot arc AG60P cutting torch, Earth clamp with 2.5M cable, 2 pcs tips, 2 pcs electrodes, 2 meters air hose, 4 pcs hose clamp, 1 conversion wire adaptor, 1 manual. Following accessories are not included in package, they are fixed at machine: Air regulator, air filter, air gauge
  • Two years warranty for this machine, the buyer can get free service within two years if machine have any problems

Additional Info :

Color Orange

6. Plasma Cutter 50Amp Non-Touch Pilot Arc 110V/220V ±15% Dual Voltage 1/2” Clean Cut,IGBT Inverter High Frequency Portable Plasma Cutting Machine

Features :

  • Powerful Cutting Ability:10-50A dc output,1/2” ideal clean cut and 3/5” maximum severance cut on 220V. 10-35A DC output,1/3″ ideal clean cut and 2/5″ maximum severance cut on 110V[Breaker Recommendation:50A on 110V,30A on 220V]
  • Non-Touch Pilot Arc: Efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal.
  • Application Widely:Work with the non-hazardous compressed air to cut stainless steel,alloy steel,mild steel,copper,cast iron and chrome.Suitable for businesses and DIY users but also fully accommodating the demands of professional operators.
  • Safe Design:Automatic compensation for voltage fluctuation, over current protection, over load protection,temperature control.When you stop cutting, the air runs on for a minute to cool the consumable of the plasma cutter torch extend consumable life.The lightweight model makes the machine very convenient to carry anywhere.
  • Warranty Service:The plasma cutters offer 30-Day 100% satisfaction or money back guarantee and 1 year limited warranty,you will get a local supports for you need.Buy with confidence.Work with standard parts, you can easy to find the consumables from our shop.

Additional Info :

7. Imagine Cutter as an Airplane Pilot

Additional Info :

Release Date 2011-11-22T00:00:00-05:00

8. Annular Cutter JESTUOUS 3/4 Inch Weldon Shank 1/2 Cutting Diameter 2 Cutting Depth with Pilot Pin Slugger Bits Two Flat HSS Kit for Magnetic Drill Press,1 Piece

Features :

  • Annular cutter are compatible with almost all major brands of magnetic drills, can also be used with machine tools such as mills and large drill presses with tool holders.
  • Made of tough high speed steel material, with longer service life and high heat resistance.
  • Applicable materials include wood, various steel materials,steel plate, aluminum, brass, cast iron, Stainless steel of lower BHN.,etc.
  • The biggest advantage of HSS annular slugger drill cutter bits is its ability to re-sharpen and burr-free holes and smooth holes, resulting in less scrap and wastage of material,has higher accuracy and multiple cutting edges for ply-cutting and lower friction to reach better performance of endurance and removal of chips.
  • Includes 1 annular cutter and 1 pilot pin(6.34*103mm) with plastic case.

Additional Info :

Item Dimensions
Height 0.787401574
Width 0.787401574
Length 3.543307083

9. TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter Dual Voltage 110V/220V IGBT Inverter Metal Cutting Machine 1/2″ Clean Cut

Features :

  • Non-touch Polit ARC: Can effectively cut rough, painted and rusty surfaces, and generates the least slag. The torch head does not need to touch the metal plate, then it will start arc. Better cutting quality and longer consumable life
  • Powerful Cutting Effect: Up to 50A output, 60% Duty Cycle, maximum 1/2″ clean cut.
  • Multi-applications: Suitable for cutting stainless steel, alloy steel, low carbon steel, copper and other metal materials.
  • Safety Protection: Certificated by ETL, built in over current protection, over load protection, temperature control.
  • Portable: Auto-voltage adapts to 110 V – 220 V input power with adapter. Lightweight 13lb, can be carry and storage anywhere you need.

10. Plasma Cutter, 50A Non-Touch Pilot Arc Inverter DC Inverter 120/240V Dual Voltage Cutting Machine With Intelligent Digital Display With Free Accessories

Features :

  • 🛡️ Non-touch Pilot Arc Plasma Cutter★: Pilot Arc Technology Allows You To Cut Without Touching The Tip To The Metal.Efficiently Cuts Though Rough, Painted, And Rusty Surfaces. Portablet Plasma Cutter Has A Handle For Portability And Uses Non-hazardous Compressed Air To Cut Stainless Steel, Alloy Steel, Mild Steel, Copper, And Torch Efficiently Cuts Though Rough, Painted, And Rusty Surfaces And Produces Minimal Slag; Better Cutting Quality And Longer Consumable Life.
  • 🛡️50 Amp OUTPUT & PERFORMANCE★: Up To 50A Output Current Can Cut Up To 31/64 Inch (13.0mm) Plate. Equipped With Digital Display And Alarm LED, Read The Output Welding Current.
  • 🛡️ PACKAGE INCLUDES★: Power Supply, Plasma Cutting Torch, Ground Clamp,Converter Power Cord, Pre-installed NPT 1/4” Industry Type D Plug And Air Filter Regulator, Consumables, Instruction Manual, Etc.(As Picture)( Stainless Steel,Gas Tube, Hoop,Plasma Tips Nozzle Extended, Electrode- Extended,Shroud Ceramic Cup ,Gas Ring)
  • 🛡️Plasma Cutter Can Be Plugged Into 120V / 240V Dual Voltage Using(Automatic Fitting).

Additional Info :

Color Blue

However, selecting the right device from among the many available ones in the market is not an easy task. But with us by your side, you have nothing to worry about!

List of pilot cutter: Comparison Table

# Product Name Popularity Score Quality Score Sentiment Score Sales Volume
1 Pilot Cutters Under Sail: Pilots and Pilotage in Britain and Northern Europe
9.8
9.2
9
2 50Amp Non-Touch Pilot Air Plasma Cutter 110V / 220V Dual Voltage Inverter DC Digital Display IGBT...
9.1
9.2
9.1
3 Pilot Arc Plasma Cutter, Non-touch, BTC500DP CUT50DP 50Amps Plasma Cutter 110/220V Dual Voltage...
9.7
9.2
9
4 Klein Tools 31874 Replacement Hole Cutter Pilot Bit
9.3
9.8
9.5
5 LOTOS LTP5000D 50Amp Non-Touch Pilot Arc Plasma Cutter, Dual Voltage 110V/220V, 1/2 Inch Clean Cut,...
9.6
8.9
9.7
6 TOOLIOM 50A Non-Touch Pilot ARC Air Plasma Cutter Dual Voltage 110V/220V IGBT Inverter Metal Cutting...
9.6
8.9
9
7 McJ Tools 4pack Pilot Drill Bits for Metal Hole Cutters
9.7
9
9.5
8 Amico CUT-50HF 50Amp Non-touch Pilot Arc Plasma Cutter, Pro. 95~260V Wide Voltage, 3/5 in. Clean Cut...
9.2
9.4
9.2
9 Imagine Cutter as an Airplane Pilot
9.3
9.8
9.2
10 ACTOOL Pilot Pin 6.35x77mm for 1'' Cutting Depth HSS Annular Cutter with 3/4'' Weldon Shank
9.7
8.8
9.5

 

What to Consider When Choosing the Best pilot cutter

The Best pilot cutter saves time compared to the automatic cutter. They’re simple to use and produce faultless results. Not all manual pilot cutterare effective. This section explains how to choose the best cutter.

Using the appropriate tool provides you with an advantage and makes it easier for you to complete your responsibilities. Each wire cutter has a unique feature that makes it appropriate for a certain project type. But every good wire cutter needs to have a few particular traits. When buying a wire cutter, be sure that it:

  • Multitask– It should enable you to carry out tasks in addition to cutting wire. You can avoid the inconvenience of needing to purchase numerous instruments for various activities in this way.
  • Material: To enable you to do your task with ease, your wire cutter should be manufactured of a durable material that meets safety regulations, such as nickel-chromium, pure stainless steel, etc.
  • Has rubber grips: This will lessen the potential of injury from electrical shocks or jerks and assist to prevent the possibility of your wire cutter slipping off your hand.

Material Cutters

“pilot cutter” is a misnomer. Manual tools score and snap tiles rather than cut them. Small, pointed wheels scratch the tile’s surface, creating the perfect location for a clean snap.

Wheel material affects tool performance. Tungsten carbide-tipped wheels endure longer than steel wheels while scoring tiles. Even if you’re only cutting materials for one job, utilizing the same wheel ensures accuracy.

Cutter-Bed

pilot cutter beds are also crucial. There are some specific characteristics that can improve the usability of your manual pilot cutter.

pilot cutter have central ridges. Best manual tile cutters have foam or rubber on either side of the ridge. This foam or rubber creates a nonslip surface that keeps tiles in place while scoring or snapping, improving accuracy and reducing waste.

Foam or rubber supports the tile while absorbing snapping pressure. Without giving, you couldn’t snap tiles cleanly.

Cutter base

You may not notice the characteristics and differences in the bases of different manuals pilot cutter. Larger tiles benefit from rubber feet and foldable sidebars.

It’s hard to provide continuous downward pressure while scoring larger tiles. On flat surfaces, a tile cutter without rubber feet can skid. It’s irritating and superficial.

Folding base sidebars support wide tiles and give stability when scoring and snapping. Cutting a wide tile off to one side creates uneven leverage. Sidebars allow for a more accurate, less uncomfortable cut.

Horizontal and angle rulers

Many of the greatest manual pilot cutter have built-in measurement instruments to speed up, improve, and maintain accuracy. These features allow repetitive cutting without measuring.

Best pilot cutterhave built-in horizontal rulers for trimming tiles. Some rulers extend to measure tiles that overhang the base.

Angle guidelines are convenient and consistent. Once you know the angle to cut, locate and lock the adjustable guides. You can register the tile against the guide to score and snap accurately.

How To Replace pilot cutter Blade?

Nearly every warehouse has a cutter, often known as a pilot cutter. These knives, which have a short blade and a compact design, may easily cut open cardboard boxes and take off packaging tape and other shipping-related wrappings. Box cutters are frequently built of extremely durable plastic or metal due to the trauma they endure.

pilot cutter are often viewed as disposable by warehouse workers. Workers in the warehouse will often start looking for a new one as soon as the blades begin to wear out. Fortunately, your organization doesn’t have to continually spend money on new box cutter purchases each week. Simply replacing the blade is a straightforward fix. The best thing, though? They frequently include bonuses!

Opening The pilot cutter

Finding out how a box cutter opens is the first step in replacing the blade. In our example, we only need to remove one side screw with a Phillips head screwdriver. Simply take the top off after removing the screw to divide the knife in half.

Identifying Components

The actual number of parts in our pilot cutter is just five. The handle, screw, blade, housing for the blade, and a pack of extra blades. We can remove the blade and blade housing from the knife after the blade has been opened.

When you get to this stage, be careful to pay attention to how the knife is positioned in the housing. Once you’ve taken note of this, you can remove the knife from the housing and properly dispose of it.

Replacing Blades

The spare blades are often contained in a little pack. They frequently arrive in sets of three to five. You should carefully take these blades out of the knife. To avoid getting sliced, locate the

extra blades in the pilot cutter handle. Next, unwrap the blades and take one out of the box. Put the other blades back into the handle once the new one is out.

Next, insert the new blade into the housing in the same manner you did with the old one. This knife’s blades have a two-notch system that must be properly reinstalled into the housing. This gives the blade a wonderful, secure hold.

Putting The pilot cutter Back Together

We should now begin putting the pilot cutter back together. Reinstall the blade and housing in the handle, check that the extra blades are correctly placed, and then reattach the handle’s top to its base. Your pilot cutter will then be in like-new condition when you tighten the screw back into place.

When reinstalling the screw, make sure you tighten it just enough to hold it in place. Overtightening the screw will compress the handle and impede the movement of the blades in the handle. To prevent this, tighten it and then test it by repeatedly opening and closing the pilot cutter to ensure that it is at a comfortable resistance.

3 Features of a pilot cutter

The following characteristics are necessary for a heavy-duty pilot cutter. Don’t buy it if even one component is missing. If you choose a less expensive model made of plastic or with a snap-off blade, it is not worth it because you will wind up spending more money replacing it more frequently.

Finger notch and grip

A handle that is comfortable for your fingers will have a deep notch that will stop your finger from creeping up near the blade as you cut. To prevent your hand from slipping while squeezing through tight materials, it should also feature a secure and non-slip grip.

Metal body

Spend a little more money to purchase a tool with a metal body because pilot cutter with a plastic body won’t be able to survive continuous use on the job site.

Easy blade change

Frequently, standard box cutters don’t have changeable blades and need a screwdriver to do so. When your pilot cutter blade becomes dull, you can easily replace it using a thumbscrew or finger release instead of searching for a screwdriver. To ensure that you always have extra blades on hand for quick swaps, look for a pilot cutter with a blade storage system.

Ergonomics

Ergonomics is a top consideration in our design process. We always look for new ways to make our tools more comfortable and easier to use. This helps cut down on fatigue and reduces overuse injuries. It’s also why several of our tools look different from anything else you’ve ever seen.

Tool-Free Blade Changes

When you need to change a blade, you don’t need another tool to get the job done. You change blades less frequently because our blades last longer, and you change them easily.

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